The Engineering of Preservation: Our Signature Process
Stage 1: The Foundation (Paulownia & Acacia)
We utilize Paulownia and Acacia woods specifically for their unique density and grain stability. Each base is milled by a third party with a deeper inlay, a structural necessity that allows for our multi-layered resin depth. The wood is treated with a minimal oil finish, providing a rich, organic luster without interfering with the chemical bond of the resin.
Stage 2: The Seal
Before a card is even introduced, we create a specialized "base floor."
- Layering: We pour 2 to 3 individual layers of ultra-thin resin (<1mm).
- Thermal Treatment: Each layer is precisely heated to evacuate micro-bubbles and ensure clarity.
- Curing: This creates a non-porous, glass-like seal over the wood, preventing any natural wood gasses from clouding the display over time.
Stage 3: Archival Stabilization
When working with 140-year-old ink from Allen & Ginter or Kinney Bros, standard adhesives are out of the question.
- Ink Protection: The card is positioned and secured using acid-free archival tape which seals the edges of the card. This barrier is critical as it prevents the resin from penetrating the paper fibers and causing "ink bleed" or transparency, keeping the colors sharp and vibrant.
Stage 4: The Final Vault
Once the card is stabilized, we begin the final build-up.
- Depth Construction: We pour an additional 2 to 3 layers of higher-density resin (1-2mm per pour).
- Heat-Cycling: Each pour is thermally treated and allowed to cure fully before the next layer is added.
- Optical Clarity: This multi-pour technique creates a "lens effect," adding visual depth to the card while providing a heat-resistant, waterproof, and UV-stabilized shield